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Chassis Tech Airbag Kit on a 2005 Ford F-350 - Tow With Ease
Chassis Tech Airbag Towing Kit 2005 Ford F350 2005 Ford F350

Chassis Tech Airbag Kit on a 2005 Ford F-350 - Tow With Ease

How To Install A Chassis Tech Airbag Kit
February, 2010
Author: Ron Fresquez
Photography: Ron Fresquez
Chassis Tech Airbag Towing Kit 2005 Ford F350 2005 Ford F350
For this project, we started... 
   
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Chassis Tech Airbag Towing Kit 2005 Ford F350 2005 Ford F350
For this project, we started with a typical work truck-an '05 Ford F-350 4x4. Like most trucks, it is used as a daily commuter, family shuttle, and occasional heavy hauler. Jeff Randall of Greeley, Colorado, is the owner of this donor truck. Jeff complained the factory ride was so rough that on a recent family trip, his children could not watch DVDs due to the vibration and jarring from each bump in the road.
Chassis Tech Airbag Towing Kit 2005 Ford F350 2005 F350
With the front wheels off,... 
   
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Chassis Tech Airbag Towing Kit 2005 Ford F350 2005 F350
With the front wheels off, we were able to remove the coil spring with minimal effort.
Chassis Tech Airbag Towing Kit 2005 Ford F350 Axle
We removed the lower shock... 
   
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Chassis Tech Airbag Towing Kit 2005 Ford F350 Axle
We removed the lower shock bolt, which allowed the axle to extend far enough to remove the coil spring.
Chassis Tech Airbag Towing Kit 2005 Ford F350 Drill
Next, we removed the coil... 
   
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Chassis Tech Airbag Towing Kit 2005 Ford F350 Drill
Next, we removed the coil spring, rubber isolator, and lower spring perch.
Chassis Tech Airbag Towing Kit 2005 Ford F350 Lower Spring Perch
Chassis Tech Airbag Towing Kit 2005 Ford F350 Front Bracket Kit
Airbagit's front bracket kit... 
   
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Chassis Tech Airbag Towing Kit 2005 Ford F350 Front Bracket Kit
Airbagit's front bracket kit is designed for factory ride height. It features the DeNominator II 2600 bag and can support up to 5,000 pounds of front axle weight. Custom brackets can also be made to accommodate up to a 4-inch lift.
Chassis Tech Airbag Towing Kit 2005 Ford F350 Airbag Assembly
With the brackets bolted to... 
   
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Chassis Tech Airbag Towing Kit 2005 Ford F350 Airbag Assembly
With the brackets bolted to the airbag, we slipped the assembly in place exactly where the coil spring was originally mounted. The kit uses the factory bolt and a provided spacer to attach the lower mount to the axle.
Chassis Tech Airbag Towing Kit 2005 Ford F350 Front Suspension
Here's a look at the front... 
   
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Chassis Tech Airbag Towing Kit 2005 Ford F350 Front Suspension
Here's a look at the front suspension completely installed with a DeNominator II, which is 2 inches taller than first-generation bags and installs in less than 10 minutes. Note: The installed steel leader hoses are ideal protection from possible wheel rub or wear.
Chassis Tech Airbag Towing Kit 2005 Ford F350 Rear Axle
We were mindful to support... 
   
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Chassis Tech Airbag Towing Kit 2005 Ford F350 Rear Axle
We were mindful to support the rear axle before carefully removing the leaf spring bolts and the stock leaf springs.
Chassis Tech Airbag Towing Kit 2005 Ford F350 Rivet Heads
We cautiously cut the rivet... 
   
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Chassis Tech Airbag Towing Kit 2005 Ford F350 Rivet Heads
We cautiously cut the rivet heads off and used a punch to knock out and remove the rivets that attach the front leaf spring hanger.
Chassis Tech Airbag Towing Kit 2005 Ford F350 Front Mount
Airbagit's front four-link... 
   
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Chassis Tech Airbag Towing Kit 2005 Ford F350 Front Mount
Airbagit's front four-link mount utilizes the front holes of the old leaf spring hanger. The remaining holes are marked and drilled.
Chassis Tech Airbag Towing Kit 2005 Ford F350 Link
The links were adjusted to... 
   
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Chassis Tech Airbag Towing Kit 2005 Ford F350 Link
The links were adjusted to the correct length and then installed. The pinion angle is adjustable by the installer.
Chassis Tech Airbag Towing Kit 2005 Ford F350 Spacers
We installed the provided... 
   
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Chassis Tech Airbag Towing Kit 2005 Ford F350 Spacers
We installed the provided spacers on the recessed area of the frame before mounting the Panhard bar bracket.
Chassis Tech Airbag Towing Kit 2005 Ford F350 Panhard Bar Mount
The Panhard bar mount uses... 
   
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Chassis Tech Airbag Towing Kit 2005 Ford F350 Panhard Bar Mount
The Panhard bar mount uses four existing holes in the frame. Just like the front link mount, holes were marked and drilled.
Chassis Tech Airbag Towing Kit 2005 Ford F350 Trailer
Connecting and disconnecting... 
   
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Chassis Tech Airbag Towing Kit 2005 Ford F350 Trailer
Connecting and disconnecting trailers is now an easy task. No more jacking up heavy loads. Note: The picture on the right is with the fifth-wheel engaged. This kit works with or without a fifth-wheel option.
Chassis Tech Airbag Towing Kit 2005 Ford F350 5Th Wheel
Chassis Tech Airbag Towing Kit 2005 Ford F350 Rear Suspension
This is a look at the rear... 
   
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Chassis Tech Airbag Towing Kit 2005 Ford F350 Rear Suspension
This is a look at the rear suspension after it was completely installed. As you can see, this system installs easily and efficiently. The factory shocks, sway bar, and exhaust were retained.
Chassis Tech Airbag Towing Kit 2005 Ford F350 Ford F350
The truck was beefed up with... 
   
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Chassis Tech Airbag Towing Kit 2005 Ford F350 Ford F350
The truck was beefed up with a DC7500 3/4hp compressor, which is capable of pumping up to 250 psi (only 100 psi is required). The chrome air tank is equipped with a 70-on/120-off pressure switch. The tank is chrome and stainless steel to prevent rust and keep the system clean. We added a Smart-Ride Air-Command controller, which allows four-wheel independent pre-sets that always maintain the correct pressures and height.
Airbagit.com
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CA
800-842-8789

www.airbagit.com
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